Brittle metal such as aluminum generally requires a larger bend radius than ductile material like cold rolled steel.
Minimum bend radius sheet metal.
The minimum bend radius data shown in these charts is measured to the inside of the bend.
Being able to read a bend force chart is crucial for any brake press operator and sheet metal engineer.
The bend radii listed are standard minimum if manufacturing for aircraft and aerospace applications.
It is most economical to use a single bend radius throughout the design but if necessary you can utilize multiple radii.
But for harder materials e g.
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I can now see that the minimum flange length is 8 5 mm for such a bend so i have to keep it in mind when designing.
For example 6061 t6 aluminum is very difficult to bend.
It requires an inside bend radius of at least 6x the material thickness.
The problem with bending too tightly.
The minimum inside bend radius is even larger when bending with the grain.
5052 h32 aluminum bends in about the same way as mild steel.
We go beyond the general rules of sheet metal bending as our customers want tight bend radii for sheet metal parts.
Since commercial sheet metal bending can be done with less concern for stresses caused during forming operation the radius can be near zero for thin sheet metal.
Each and every bend in a piece of sheet metal has a certain minimum internal radius that needs to be taken into account when planning the design of a sheet metal form.
Minimum inside bend radius for sheet metal recommended inside bend radius for sheet metal parts should be equal to material thickness.
Use this document to choose values that are both manufacturable and meet your needs.
The gauge inside radius die opening and minimum flange length are all interconnected through different equations and relationships the air bend force.
3003 h14 is extremely ductile.
Crca inside bend radius equal to 0 65 times of sheet thickness is also enough.
The tables below show bend radii and minimum bend sizes for materials and tooling combinations stocked by protocase.
To keep it simple i also use a 2 mm inside radius.
In steel between 0 5 and 0 8 in.
Bend radii minimum bend sizes.
If a piece of material is bent too tightly problems can occur.
This tool allows you to determine tonnage internal radius v die opening and minimum flange you just have to insert the characteristics of the sheet metal to be bent.
It is possible to choose other bends if you require but additional lead time and tooling charges may apply.
An air bend force chart or force chart breaks down a number of key components of sheet metal bending in an easy to reference format.
